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HPSAW-310

HPSAW-310

Hyper Saw (HPSAW-310)

A hyper speed band saw machine created through the integrated development of machines and blades

Production efficiency is dramatically improved by shortening the cutting time.

We have newly designed a "double gates type guide" and a "bridge type saw head

01

Stable Super High Speed Cutting

  • Reducing the load on the blade body and setting the blade twisting angle to 0° prolongs blade fatigue life and dramatically increases blade running speed.
  • To handle the high cutting resistance generated by super-high-speed cutting, the saw head frame and guide have been newly designed. The bridge-type saw head frame optimizes deflection under strong blade tension through optimum stress distribution.
  • Vibration-reduction rollers are mounted on both blade guides. Combined with high-pressure coolant acting as a liquid damper, they greatly reduce blade vibration at high running speeds.

saw head with zero degree blade twist

Twist angle of blade: 0°

Highly rigid double gates type guide

Highly Rigid Double Gates Type Guide

Bridge type saw head frame structure analysis

Structure Analysis of Bridge-Type Saw Head Frame

02

High Speed / High Precision Mechanism

  • An AC servo motor and a linear guide are adopted for the material feeding mechanism.
  • Both high-speed material feeding and high-precision positioning for cutting are achieved simultaneously.

03

Improved Quality

  • High-pressure coolant forcibly cools the heat generated during super-high-speed cutting.
  • Wire-brush rotation speed is adjusted automatically. Chips adhering to the fast-moving blade are removed to help prevent defective cut surfaces.
  • Non-contact, high-quality cutting-bending detectors are mounted on both blade guides. Cutting bending is measured precisely in real time.
  • Linear guides support and guide the front main vise, reducing wear and maintenance while improving stability. The material remains firmly clamped.

AMADA high pressure coolant system

High Pressure Coolant

Opening and closing vise with linear guide

Opening and Closing Vise with Linear Guide

HYPERSAW HPSAW-310

* The cover is an exhibition specification.

Material Carrying-In System and Product Carrying-Out System

Smart Automation for Efficient Production

Working rates are significantly increased through automation and systemization of material carrying-in, cutting, and product carrying-out and sorting. This reduces the workload on operators and enables extended automatic operation.

View System Image → 

AMADA material carrying in and product carrying out automation system

Options

  • Kicker-type carrying-in system (round material only)
  • RT conveyor
  • Driving conveyor-type carrying-out system
  • Product sorting carrying-out system
  • Separately placed chip conveyor
  • Mist collector

Machine Specifications

MODEL: HPSAW-310

SpecificationDetails
ModelHPSAW-310
Cutting Capacity — Round (Dia)Ø50 – Ø310 mm
Cutting Capacity — Rectangle (W × H)50 × 50 – 310 × 310 mm
Cut-off Length10 – 600 mm*
Blade Size (W × T × L)67 × 1.6 × 7345 mm
Blade Speed15 – 400 m/min
Blade Twisting Angle0°
Saw Blade Motor22 kW
Hydraulic Pump3.7 kW
Coolant Pump0.25 kW
High Pressure Coolant Pump1.3 / 1.5 kW
Wire Brush0.4 kW
Chip Conveyor0.1 kW
Saw Head Motor1.0 kW (AC servomotor)
Material Feeding Motor1.0 kW (AC servomotor)
Feeding Vise Stroke Length600 mm
Table Height940 mm
Power Requirement60 kVA
Allowable Workpiece Load1100 kg
Machine Dimensions (W × L × H)4309 × 2707 × 2354 mm
Machine Mass8000 kg
Specifications, appearance and equipment are subject to change without notice due to product improvements. This product is intended for the Japanese domestic market.